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DECEMBER 2011 --
Daimler Trucks (DTNA) is
recalling certain model year
2011 through 2013
Freightliner S2 106 CH and
S2C 106CAB chassis
manufactured from November
15, 2010, through October 6,
2011. The grid heater ground
wire may contact the relay
power terminal and rub and
chafe potentially resulting
in a short circuit. An
electrical fault or short
circuit may result in a
fire. DTNA will notify
owners, and dealers will
inspect to ensure the grid
heater relay ground wire is
correctly routed and
modified as required to
ensure adequate clearance
with the power terminal. The
repairs will be performed by
DTNA dealers free of charge.
The safety recall is
expected to begin on or
about February 1, 2012.
DTNA's recall campaign
number is FL-619. 11V-576
DECEMBER 2011 --
Daimler Trucks (DTNA) is
recalling certain model year
2012 Thomas Built Saf-T-Liner
school buses manufactured
from February 24, 2011,
through August 3, 2011,
equipped with bulk-head
module software release 2.1
and reference parameter
release P38407-06.
Inaccurate fault detection
values in the bulk-head
module software may cause
the side marker/directional
lights to stop functioning
after 5 to 13 minutes of
vehicle operation. Failure
of the side
marker/directional lights to
illuminate will result in
decreased visibility of the
bus and/or its intended
direction of travel to other
drivers which could increase
the risk of a crash. DTNA
will notify owners, and the
bulk-head module software
will be updated by DTNA
authorized service
facilities, free of charge.
The safety recall is
expected to begin on or
about February 1, 2012.
DTNA's recall campaign
number is FL-620. 11V-578
DECEMBER 2011 --
Daimler Trucks (DTNA) is
recalling certain model year
2011 through 2013 Thomas
Built Saf-T-Liner school
buses built on a
Freightliner Custom Chassis
B2 chassis from November 15,
2010, through October 6,
2011. The grid heater ground
wire may contact the relay
power terminal and rub and
chafe potentially resulting
in a short circuit. An
electrical fault or short
circuit may result in a
fire. DTNA will notify
owners, and dealers will
inspect to ensure the grid
heater relay ground wire is
correctly routed and
modified as required to
ensure adequate clearance
with the power terminal. The
repairs will be performed by
DTNA dealers free of charge.
The safety recall is
expected to begin on or
about February 1, 2012.
DTNA's recall campaign
number is FL-619. 11V-573
DECEMBER 2011 --
Daimler Trucks (DTNA) is
recalling certain model year
2011 and 2012 Freightliner
Business Class M2 and
Western Star 4900 emergency
vehicles manufactured from
July 2, 2010, through
December 13, 2011, equipped
with a DD13 EPA10 Detroit
Diesel engine. The engine
shutdown software normally
provided to protect the
engine and vehicle may not
have been disabled on
engines intended for
emergency vehicle
applications. If the vehicle
operator receives and
ignores multiple warnings
indicating the need for
operator intervention, the
engine may shut down
unexpectedly. Unexpected
emergency vehicle engine
shutdown under certain
conditions could hamper
rescue operations and place
the public at risk. DTNA
will notify owners, and
dealers will disable the
engine shutdown software
free of charge. The safety
recall is expected to begin
on or about February 22,
2012. DTNA's recall
campaign number is 11C-4
(FL-621). 11V-605
NOVEMBER 2011 -- Daimler Trucks is recalling
certain model year 2011
Western Star 4900 trucks,
manufactured from December
14, 2010, through January
26, 2011, equipped with
Meritor axle assemblies. The
weld that attaches a tower
bracket to the housing in
suspect assemblies may crack
as a result of improper
welding procedures.
Detachment of the bracket
may lead to a loss of
vehicle control increasing
the risk of a crash. Daimler
trucks dealers will inspect
the axles for cracks and the
welds will be repaired as
necessary free of charge.
The safety recall is
expected to begin on or
about January 17, 2012.
. 11V-558
OCTOBER 2011 --
Daimler Trucks (DTNA) is
recalling certain model year
2005 through 2007 Thomas
Built Saf-T-Liner C2 school
buses manufactured from
April 5, 2004 through
December 26, 2005. The
pass-through power cable
connections located behind
the driver's side kick panel
may corrode, potentially
resulting in an electric
fault or short circuit. An
electric fault or short
circuit of an un-fused power
cable may result in a
vehicle fire. The final
remedy is being developed.
DTNA will send owners an
interim notice advising them
to inspect their buses for
corrosion in the area of the
power terminals, and if
excessive corrosion is
found, to take their vehicle
to an authorized service
facility. Repairs will be
made by DTNA free of charge.
The safety recall is
expected to begin on or
about December 15, 2011.
. DTNA's recall campaign
number is FL-616. 11V-503
OCTOBER 2011 --
Daimler Trucks is recalling
certain model year 2005-2011
Freightliner Cascadia,
Columbia, Century, Coronado,
and Classic XL trucks
manufactured from November
1, 2004, through June 15,
2010 for the rack and pinion
steering system. The lower
pinion bearing may corrode
and fail. A failed bearing
may lead to damage of the
spool valve seals. A damage
spool valve seal may allow
hydraulic fluid to flow to
the right or left turn port
instead of flowing to the
return port. The steering
could unexpectedly turn left
or right, making the vehicle
more difficult to control
and increasing the risk of a
crash. Daimler Trucks has
not yet provided the agency
with a remedy plan. The
safety recall is expected to
begin on or about December
6, 2011.
11V-514
OCTOBER 2011 --
Daimler Trucks is recalling
certain 2011 and 2012 Thomas
Built Saf-T-Liner C2 school
buses manufactured from July
26, 2011, through August 9,
2011, equipped with SpectAL
Industries emergency
vertical push out windows.
Incorrect rivets may have
been used to attach the
handles that an occupant
would use to open the window
in the event of an
emergency. The part numbers
for the Thomas Built buses
are: 167977, 167982, 167985,
167990, 168005, 168006,
168025, 168027, 168028, and
168035. If the handle is
actuated during a
non-emergency situation and
detaches, the emergency
window cannot be re-secured,
posing a risk that children
may fall or climb out.
However, if the handle were
to detach during an
emergency, the exit window
will open and egress through
the window will not be
hindered. Daimler Trucks
will notify owners, and
Daimler Trucks authorized
service facilities will
perform the repairs free of
charge. The safety recall is
expected to begin on or
about December 21, 2011.
Daimler Trucks' recall
campaign number is FL-617.
11V-517
OCTOBER 2011 --
Daimler Buses is recalling
certain model year 2008
through 2011 Orion VII
Li-Ion hybrid transit buses
manufactured from July 2008
through August 2011 and
model year 2006 Orion VII
Li-Ion ESS transit buses
manufactured from May 2006
through May 2007, containing
BAE systems (BAE) lithium
ion energy storage systems (ESS).
Over time, particulate
debris can accumulate in the
hybrid system's Li-Ion
storage system (Li-Ion ESS).
Accumulated debris in
conjunction with moisture
can breach the electrical
isolation of the high
voltage battery pack. A
conductive path can be
created if the electrical
isolation is breached at
both ends of the battery.
This can result in the
unintentional discharge of
the battery's stored energy,
creating a risk of smoke,
melting and charring,
possibly resulting in a
fire. Orion will notify
owners and the repairs will
be performed by BAE systems
free of charge. The safety
recall is expected to begin
during January 2012.
11V-523
SEPTEMBER 2011 --
Daimler Trucks is recalling
certain model year 2006-2012
Freightliner Business Class
M2, Cascadia, Century,
Columbia, Coronado and
Sterling A-Line vehicles
built with Meritor Wabco
electronic stability control
(ESC) system manufactured
from September 15, 2005
through September 1, 2011.
Under certain road and
driving conditions, vehicle
body roll and road
inclination characteristics
may adversely affect the
slip angle calculation of
the ESC system. This might
cause the ESC to perceive an
over steering situation and
therefore apply the outer
wheel brake on the front
axle until the vehicle is
perceived to be stable. If
the driver is slow to react
during this ESC
intervention, the vehicle
may deviate from the
intended line of travel
increasing the risk of a
crash. Daimler Trucks will
notify owners, and dealers
will replace the ESC module
with the appropriate
software version as
necessary, free of charge.
An interim owner
notification will be mailed
on or about November 1,
2011. The date for
availability of the final
remedy is subject to
validation testing and parts
availability. The safety
recall is expected to begin
on or about March 30, 2012.
11V-465
SEPTEMBER 2011 --
Daimler Trucks is recalling
certain model year 2011 and
2012 Business Class M2 and
Coronado trucks manufactured
from September 1, 2010,
through December 31, 2010,
equipped with a Cummins ISX
or ISL diesel engine. The
V-band clamp assembly, part
numbers Q187684, Q187685,
And Q187686, used to connect
the inlet and outlet cone
sections to the Diesel
Oxidation Catalyst (DOC)/Desel
Particulate Filter (DPF)
include a T-bolt which can
fracture and fail when
subjected to stress or load.
A fracture or failure of the
T-bolt may cause the clamp
to loosen and the inlet or
outlet sections attached to
the DOC/DPF housing to
disconnect. If the inlet or
outlet sections disconnect,
hot exhaust gases can vent
prior to exiting the
tailpipe, creating the risk
of combustion and a fire. If
both clamps fail, there is a
risk in some applications
that the DOC/DPF housing may
detach completely, creating
a road hazard. Daimler
Trucks is working with
Cummins to identify and
notify owners of the recall
campaign. Repairs will be
performed by authorized
Cummins dealers free of
charge. The safety recall
began in August 2011.
11V-474
SEPTEMBER 2011 --
Daimler Trucks is recalling
certain model year 2004
through 2008 heavy trucks
manufactured from July 11,
2003, through September 28,
2007, equipped with EPA04
model MBE4000 engines built
with plastic low pressure
fuel lines and fuel filters
mounted near the center of
the engine on the left-hand
side. The plastic low
pressure fuel line between
engine mounted fuel filter
and engine block may develop
a substantial diesel fuel
leak. This could create a
road hazard increasing the
risk of a crash. Fuel
leakage, in the presence of
an ignition source, could
result in a fire. Daimler
Trucks will notify owners
and the remedy will be
performed by Detroit Diesel
corporation authorized
repair facilities. Vehicles
will be inspected and the
plastic low pressure fuel
line will be replaced with a
steel low pressure fuel
line. This service will be
performed free of charge.
The manufacturer has not yet
provided an owner
notification schedule.
11V-478
SEPTEMBER 2011 --
Daimler Trucks is recalling
certain model year 2011-
2012 Thomas Built Saf-T-Liner
C2, Saf-T-Liner MVP-EF, and
Saf-T-Liner HDX school buses
manufactured from September
1, 2010, through December
31, 2010, equipped with a
Cummins ISX or ISL diesel
engine. The V-band clamp
assembly, Part Numbers
Q187684, Q187685, and
Q187686, used to connect the
inlet and outlet cone
sections to the Diesel
Oxidation Catalyst
(DOC)/Diesel Particulate
Filter (DPF) include a
T-bolt which can fracture
and fail when subjected to
stress or load. A fracture
or failure of the T-bolt may
cause the clamp to loosen
and the inlet or outlet
sections attached to the
DOC/DPF housing to
disconnect. If the inlet or
outlet sections disconnect,
hot exhaust gases can vent
prior to exiting the
tailpipe, creating the risk
of combustion and a fire. If
both clamps fail, there is a
risk in some applications
that the DOC/DPF housing may
detach completely, creating
a road hazard. Daimler
Trucks is working with
Cummins to identify and
notify owners of the recall
campaign. Repairs will be
performed by authorized
Cummins dealers free of
charge. The safety recall
began in August 2011.
Cummins' recall campaign
number is C1154. Daimler
Trucks' safety recall number
is FL-611. 11V-480
AUGUST 2011 -- Daimler Trucks North America
(DTNA) is recalling certain
model year 2005 through 2012
Freightliner M2, Sterling
Acterra, 7500 & 8500, and
Thomas Built HDX vehicles
manufactured from June 23,
2004, through March 15,
2011, equipped with specific
MBE900 EPA04 and EPA07 model
engines. The intake air grid
heater may short circuit and
fail due to excessive
internal temperatures. A
short circuited grid heater
could result in a vehicle
fire and injury to vehicle
occupants. DTNA will notify
owners, and dealers will
repair the vehicles free of
charge. Repairs will be
performed by Detroit Diesel
corporation authorized
repair facilities. The
safety recall is expected to
begin during September 2011.
. This recall is an
expansion of a previous
recall, campaign number
10V-341. DTNA's recall
campaign number is 10C-5.
11V-455
JULY 2011 -- Daimler Trucks North America
is recalling certain model
year 2010 and 2011 FCCC B2
106 CH and Thomas Built Saf-T-Liner
C2 school buses manufactured
from February 16, 2010,
through July 7, 2010,
equipped with specific
MBE900 EPA04 and EPA07 model
engines. The intake air grid
heater may short circuit and
fail due to excessive
internal temperatures. A
short circuited grid heater
could result in a vehicle
fire and injury to vehicle
occupants. The safety recall
began on July 29, 2011.
Repairs will be performed by
DTNA dealers free of charge.
This recall is
associated with a previous
recall, campaign number
10V-340. DTNA recall
campaign number is 10C-5.
11V-359
MAY
2011 -- Daimler
Trucks is recalling certain
model year 2009 through 2011
Freightliner Cascadia,
Century, Columbia, Coronado,
M2, and Western Star 4900
heavy trucks manufactured
from February 19, 2009.
through July 9, 2010,
equipped with specific DD13
and DD15 engines assembled
with a Bosch high pressure
fuel pump element which may
develop a crack due to
hydrogen induced stress
corrosion. The crack may
result in a diesel fuel
leak. If a diesel fuel leak
continues undetected, fuel
may spill onto the roadway
increasing the risk of a
crash. Daimler Trucks will
notify owners, and dealers
will repair the vehicles,
free of charge. This recall
is an expansion of a
previous recall (see recall
campaign 10V-339). The
safety recall began on May
18, 2011.
Daimler Trucks' recall
campaign number is 10C-4.
11V-287
APRIL 2011 --
Daimler Buses is recalling
certain model year 2008
Orion VII transit buses
manufactured from June 13-
16, 2008 and equipped with
teeter lever assemblies.
There is insufficient
engagement between the
teeter lever base and the
cam plate. Failure of the
teeter lever assembly will
cause the rear side exit
door to operate improperly.
A passenger leaning on or
forced against the door
could fall through the door
and sustain injuries.
Daimler Buses is working
with Vapor Bus to repair the
affected buses free of
charge. The safety recall
began on April 29, 2011.
11V-214
APRIL 2011 --
Daimler Trucks (DTNA) is
recalling certain model year
2006 through 2011 Saf-T-Liner
C2, Saf-T-Liner HDX, MVP-EF,
FS-65, and Minotor school
buses manufactured from
January 2, 2006, through
January 31, 2011, equipped
with Carrier GENV EM-1
evaporator units. Due to
time, temperature, and/or
vibration, the fuse may
loosen in the fuse holder
resulting in high resistance
and arcing. If sufficient
arcing occurs, the fuse
holder may melt, and a
vehicle fire may occur. DTNA
will notify owners and
provide information on how
to obtain the retrofit kit
from carrier along with
repair instructions. This
service will be performed
free of charge. The safety
recall is expected to begin
on or about May 24, 2011.
. DTNA's recall campaign
number is FL-604. 11V-222
APRIL 2011 --
Daimler Trucks (DTNA) is
recalling certain model year
2006 through 2011 Saf-T-Liner
HDX, MVP-EF, and Minotor non
school buses manufactured
from January 2, 2006,
through January 31, 2011,
equipped with Carrier GENV
EM-1 evaporator units. Due
to time, temperature, and/or
vibration, the fuse may
loosen in the fuse holder
resulting in high resistance
and arcing. If sufficient
arcing occurs, the fuse
holder may melt, and a
vehicle fire may occur. DTNA
will notify owners and
provide information on how
to obtain the retrofit kit
from carrier along with
repair instructions. This
service will be performed
free of charge. The safety
recall is expected to begin
on or about May 24, 2011.
DTNA's recall campaign
number is FL-604. 11V-223
APRIL 2011 --
Daimler Trucks is recalling
certain model year 2011-2012
Freightliner Cascadia, M2,
and Western Star 4900
vehicles, manufactured from
January 11, 2011, through
February 21, 2011, and
equipped with a Meritor
driveline. The tubing used
to assemble the affected
drivelines has a
nonconforming seam weld with
insufficient bonding of the
material. A tube seam weld
that is not properly bonded
can result in the driveline
assembly fracturing along
the length of the tube seam
weld. The fractured tube can
twist or sever. This could
result in additional damage
to the driveline, the
vehicle to which it is
attached and any additional
nearby components. This may
increase the risk of a
crash. Dealers will replace
the drivelines free of
charge. The safety recall is
expected to begin during
June 2011. 11V-257
MARCH 2011 -- Daimler Trucks (DTNA) is
recalling certain model year
2006 through 2011
Freightliner, Cascadia,
Century, Columbia FLD, and
M2, Sterling 9500, and
Western Star 4900 heavy
trucks manufactured from
March 20, 2006, through June
30, 2010, equipped with
specific MBE4000 EPA07 model
engines. The intake air grid
heater may short circuit and
fail due to excessive
internal temperatures. A
short circuited grid heater
could result in a vehicle
fire and injury to vehicle
occupants. DTNA will notify
owners of the recall during
March 2011. Another
notification will be issued
once the remedy is released.
DTNA expects the remedy to
be available by May 31,
2011. Repairs will be
performed by DTNA dealers
free of charge. This
recall is associated with a
previous recall, campaign
number 10V-341. DTNA's
recall campaign number is
10C-5. 11V-146
MARCH 2011 --
Daimler Trucks is recalling
certain model year 2011
Business Class M2 106V
incomplete chassis cab
vehicles, manufactured from
July 19, 2010, through
January 14, 2011. These
vehicles fail to comply with
the requirements of Federal
Motor Vehicle Safety
Standard No. 108, "Lamps,
Reflective Devices, and
Associated Equipment." The
headlights on some vehicles
may have been installed more
than 54" from the road
surface. Headlights
installed at heights outside
of the parameters set by the
safety standard may not
fully illuminate road
surfaces or may inhibit the
ability of motorists to see
vehicles increasing the risk
of a crash. Dealers will
inspect the headlamp height
and replace any
nonconforming headlights
with new headlights that
lower the bulb center such
that the headlights meet the
safety standard free of
charge. The safety recall is
expected to begin on or
before May 25, 2011.
11V-160
MARCH 2011 --
Daimler Trucks is recalling
certain model year 2008 and
2009 Thomas Built Saf-T-Liner
C2 and Saf-TLiner HDX school
buses and FCCC B2 bus
chassis used in Saf-T-Liner
C2 school buses manufactured
from August 18, 2006,
through July 7, 2010,
equipped with EPA 2007
MBE900 Detroit Diesel
engines. Engine software may
not react properly to
certain aftermarket
treatment device fault
codes. The software may
unnecessarily shutdown a
vehicle or may fail to
shutdown a vehicle with an
aftermarket device overtemp
fault. Unexpected shutdown
of a vehicle may increase
the risk of a crash.
Overheating of
theaftertreatment device
without engine shutdown may
result in a fire. Daimler
Trucks will notify owners
and repairs will be
performed by Detroit Diesel
free of charge. The safety
recall began on March 25,
2011. This safety
recall campaign is an
expansion of a previous
recall (please see 10V-472).
Daimler Trucks' recall
campaign number is 10C-6.
11V-172
MARCH 2011 --
Daimler Trucks is recalling
certain model year 2008 and
2009 Freightliner Business
Class M2 and Sterling
Acterra emergency vehicles
manufactured from August 18,
2006, through July 7, 2010,
equipped with EPA 2007
MBE900 Detroit Diesel
engines. Engine software may
not react properly to
certain aftermarket
treatment device fault
codes. The software may
unnecessarily shutdown a
vehicle or may fail to
shutdown a vehicle with an
aftermarket device over-temp
fault. Unexpected shutdown
of a vehicle may increase
the risk of a crash.
Overheating of the
aftertreatment device
without engine shutdown may
result in a fire. Daimler
Trucks will notify owners
and repairs will be
performed by Detroit Diesel
free of charge. The safety
recall began on March 25,
2011. This safety
recall campaign is an
expansion of a previous
recall (please see 10V-472).
Daimler Trucks ' recall
campaign number is 10C-6.
11V-173
MARCH 2011 --
Daimler Trucks is recalling
certain model year 2008 and
2009 Sterling Bullet
vehicles manufactured from
October 15, 2007, through
November 10, 2008. The left
outer tie rod end may
fracture due to a
misalignment condition.
Under certain driving
conditions, the misalignment
may lead to a weakening and
eventual fracture of the
left outer tie rod ball
stud. A fractured tie rod
end could cause a loss of
directional steering
stability increasing the
risk of a crash. Daimler
trucks will notify owners
with a two part letter
regarding this recall
campaign and to inform
owners of the upcoming
remedy correction when
replacement parts are
available. This service will
be performed free of charge.
The safety recall began on
March 26, 2011.
11V-193
MARCH 2011 --
Daimler Trucks is recalling
certain model year 2008-2010
Western Star 4900 trucks
equipped with Caterpillar
C15 engines and manufactured
from February 9, 2007,
through February 20, 2009.
Degradation of a combustion
tube weld can cause radial
heat impingement on the body
which may burn through
certain bodies used on C15
engines. This could result
in a fire. Caterpillar is
handling the owner
notification and remedy for
this campaign. Please see
Caterpillar's defect report
11E-006. Caterpillar will
replace the single piece
combustion tube with a thick
wall combustion tube which
won't allow the heat to
break through. This service
will be performed free of
charge. Due to a parts
supply issue, owners will be
notified by the end of April
2011 about the safety
defect, and will then be
notified again once the free
remedy is available,
currently estimated to be
around late July 2011.
11V-207
FEBRUARY 2011 --
Daimler Trucks is recalling
certain model year 2011
Freightliner Coronado,
Columbia, FLD Military,
Business Class M2, Cascadia,
Century, and Western Star
4900 trucks manufactured
from August 9, 2010, through
October 27, 2010 for failing
to comply with the
requirements of Federal
Motor Vehicle Safety
Standard No. 120, "Tire
Selection and Rims for Motor
Vehicles other than
Passenger Cars." These
vehicles were equipped with
labels missing recommended
cold tire inflation
pressures. Failure to follow
proper tire inflation
recommendations can result
in tire failure, increasing
the risk of a crash. Labels
with missing information
will be replaced with
corrected labels. This
service will be performed
free of charge. The safety
recall began on January 31,
2011. 11V-077
FEBRUARY 2011 --
Daimler Trucks is recalling
certain model year 2010 and
2011 Argosy, Cascadia, and
Cornoado heavy trucks
manufactured from January 4,
2010, through November 30,
2010, equipped with 40K
Airliner suspensions. The
rear suspension may fracture
through the center bolt hole
after vehicle assembly. If
undetected, over time the
rear end of the spring may
separate from the vehicle
causing a hazardous road
debris situation, increasing
the risk of a crash. Daimler
Trucks will notify owners
and dealers will replace the
mono leaf springs free of
charge. Daimler Trucks will
send an interim letter to
owners informing them of the
recall. The safety recall is
expected to begin on or
about May 27, 2011. Daimler
Trucks' recall campaign
number is FL-589.
11V-109
FEBRUARY 2011 --
Daimler Trucks is recalling
certain model year 2005-2007
Sterling L-Line vehicles
configured with car hauler
bodies and chassis, and
equipped with EPA04 MBE4000
engines with a fuel filter
mounted at the rear of the
engine, manufactured from
September 13, 2004, through
October 10, 2007. The lower
low pressure fuel lines
between the primary fuel
pump and the engine mounted
fuel filter, and the upper
low pressure fuel line
between the engine mounted
fuel filter and the engine
block may develop a
substantial diesel fuel leak
from cracking, or from
abrasion due to contact with
other components. Fuel leak
onto the roadway could cause
a slippery road surface that
could result in a crash.
Dealers will replace the
upper and lower low pressure
fuel lines with a more
robust fuel lines. This
service will be performed
free of charge. DTNA will
notify owners of the recall
during March 2011. Another
notification will be issued
once the remedy is released.
11V-136
JANUARY 2011 -
Daimler Trucks is recalling
certain model year 2010
Freightliner Business Class
M2 vehiclesmanufactured from
August 25, 2009, through
September 3, 2009. These
vehicles were built with out
of specification inboard
seat belt anchor plates that
are not as robust as
intended. In the event of an
a crash,the seat belt
anchorage may not continue
to hold in place the seat
belt apparatus, increasing
the risk of the belt not
restraining the seat
occupant as intended, and
increasing the risk of
injury to the occupant.
Daimler Trucks will repair
the vehicles and replace the
existing seat belt anchor as
necessary free of charge.
The safety recall is
expected to begin on or
before March 11, 2011.
Daimler Trucks' campaign
number is FL-587. 11V-008
NOVEMBER 2010 --
Daimler Trucks is recalling
certain model year 2011
Freightliner Coronado,
Columbia, FLD Military,
Business Class M2, Cascadia,
Century, and Western Star
4900 trucks manufactured
from August 9, 2010, through
October 27, 2010 for failing
to comply with the
requirements of Federal
Motor Vehicle Safety
Standard No. 120, "Tire
Selection and Rims for Motor
Vehicles other than
Passenger Cars." These
vehicles were equipped with
labels missing recommended
cold tire inflation
pressures. Failure to follow
proper tire inflation
recommendations can result
in tire failure, increasing
the risk of a crash. Labels
with missing information
will be replaced with
corrected labels. This
service will be performed
free of charge. The safety
recall is expected to begin
on or before January 15,
2011. 10V-551
NOVEMBER 2010 --
Daimler Bus is recalling
certain model year 1995
through 2000 Transit buses
manufactured from January
1996 through December 2000.
These buses are configured
with a tapped fitting for
the hydraulic wheelchair
ramp. In the engine
compartment connected to the
hydraulic pump is a fitting
with an adapter for the
wheelchair ramp operation.
The fitting can crack and
cause hydraulic fluid to
leak into the engine
compartment . Hydraulic
fluids leaking into the
engine compartment can be
ignited by the hot
Turbocharger and cause an
engine fire. Bus owners will
be instructed on how to
repair the buses free of
charge. The safety recall is
expected to begin during
December 2010.
10V-538
OCTOBER 2010 --
Daimler Trucks is recalling
certain model year 2008
through 2011 Saf-T-Liner C2
and Saf-T-Liner HDX school
buses manufactured from
October 5, 2006, through May
24, 2010, equipped with EPA
2007 MBE 900 Detroit Diesel
engines. Engine software may
not react properly to
certain aftermarket
treatment device fault
codes. The software may
unnecessarily shutdown a
vehicle or may fail to
shutdown a vehicle with an
aftermarket device over-temp
fault. Unexpected shutdown
of a vehicle may increase
the risk of a crash.
Overheating of the
aftertreatment device
without engine shutdown may
result in a fire. Daimler
Trucks will notify owners
and repairs will be
performed by Detroit Diesel
free of charge. The safety
recall is expected to begin
on or about November 12,
2010. Daimler Trucks'
recall campaign number is
10C-6. 10V-468
OCTOBER 2010 --
Daimler Trucks is recalling
certain model year 2007
through 2010 Freightliner
Business Class M2, Custom
Chassis MT45, S2 Chassis,
and Stering Acterra vehicles
manufactured from October 5,
2006, through May 24, 2010,
equipped with EPA 2007 MBE
900 Detroit Diesel engines.
Engine software may not
react properly to certain
aftermarket treatment device
fault codes. The software
may unnecessarily shutdown a
vehicle or may fail to
shutdown a vehicle with an
aftermarket device over-temp
fault. Unexpected shutdown
of a vehicle may increase
the risk of a crash.
Overheating of the
aftertreatment device
without engine shutdown may
result in a fire. Daimler
Trucks will notify owners
and repairs will be
performed by Detroit Diesel
free of charge. The safety
recall is expected to begin
on or about November 12,
2010. Owners may contact
Daimler Trucks at
1-800-547-0712. Daimler
Trucks' recall campaign
number is 10C-6. 10V-472
OCTOBER 2010 --
Daimler Trucks is recalling
certain Thomas Built MVP-EF,
HDX, and Saf-T-Liner C2
school buses manufactured
from March 17, 2009, through
December 7, 2009, equipped
with Stabilus Bloc-O-Lift,
p/n 5561ED, driver seats.
The weld which holds the
mounting tab to the shock
body was improperly welded
and can break. The seat
could drop unexpectedly
without prior warning and
could cause momentary loss
performed by authorized
Thomas Built Buses service
facilities free of charge.
The safety recall is
expected to begin on or
about December 10, 2010. 10V-486
SEPTEMBER 2010
-- Daimler Trucks is
recalling certain model year
2004 through 2010 Minotour
school buses built on Ford
chassis manufactured from
May 6, 2004 through February
2, 2010. On affected
vehicles, main body power
cables were routed in the
area of an unprotected edge
on the passenger's side
inner-fender. Under certain
conditions a power cable may
contact the sharp edge. If
undetected, continued
contact could wear through
the power cable's insulation
potentially resulting in a
short circuit. A short
circuited power cable could
result in a vehicle fire and
injury to vehicle occupants.
Daimler Trucks will notify
owners and the buses will be
repaired by Thomas Built
dealers free of charge. The
safety recall is expected to
begin late October or early
November 2010.
10V-393
SEPTEMBER 2010
-- Daimler Trucks is
recalling certain model year
2004 through 2010 Minotour
non school buses built on
Ford chassis manufactured
from May 6, 2004 through
February 2, 2010. On
affected vehicles, main body
power cables were routed in
the area of an unprotected
edge on the passenger's side
inner-fender. Under certain
conditions a power cable may
contact the sharp edge. If
undetected, continued
contact could wear through
the power cable's insulation
potentially resulting in a
short circuit. A short
circuited power cable could
result in a vehicle fire and
injury to vehicle occupants.
Daimler Trucks will notify
owners and the buses will be
repaired by Thomas Built
dealers free of charge. The
safety recall is expected to
begin late October 2010 or
early November 2010.
10V-394
SEPTEMBER 2010
-- Daimler Trucks is
recalling certain model year
2009 through 2011 MVP-EF
Thomas Built school buses
manufactured from September
12, 2008 through July 16,
2010, equipped with the
Megafuse junction box. On
affected vehicles the
Megafuse junction box is
located in an area exposed
to excessive road splash and
spry. In some applications
the cable connections may
corrode rapidly. If
undetected, extreme
corrosion may cause a power
cable to become separated
from the power source
resulting in an unexpected
engine shutdown or loss of
vehicle lighting and
windshield wipers.
Unexpected engine shutdown
or a loss of vehicle
lighting and windshield
wipers in certain traffic
conditions could increase
the risk of a vehicle crash.
Daimler Trucks will notify
owners and the repairs will
be made by Thomas Built
repair facilities. The
safety recall is expected to
begin late October or early
November 2010.
10V-396
SEPTEMBER 2010
-- Daimler Trucks is
recalling certain model year
2009 through 2011 MVP-EF
Thomas Built non school
buses manufactured from
September 12, 2008 through
July 16, 2010, equipped with
the Megafuse junction box.
On affected vehicles the
Megafuse junction box is
located in an area exposed
to excessive road splash and
spry. In some applications
the cable connections may
corrode rapidly. If
undetected, extreme
corrosion may cause a power
cable to become separated
from the power source
resulting in an unexpected
engine shutdown or loss of
vehicle lighting and
windshield wipers.
Unexpected engine shutdown
or a loss of vehicle
lighting and windshield
wipers in certain traffic
conditions could increase
the risk of a vehicle crash.
Daimler Trucks will notify
owners and the repairs will
be made by Thomas Built
repair facilities. The
safety recall is expected to
begin late October or early
November 2010.
10V-397
AUGUST 2010 --
Daimler Trucks is recalling
certain model year 2011
business Class M2 106V
trucks manufactured
fromApril 12, 2010 through
July 16, 2010, for failing
to comply with the
requirements of Federal
MotorVehicle Safety Standard
No. 108, "'Lamps, Reflective
Devices, and Associated
Equipment." These trucks may
have headlights which
measure greater than 54"
from the road surface.
Improper height of
headlights may not fully
illuminate road surface or
may inhibit the ability of
motorist to see vehicles
increasing the risk of a
crash. Dealers will measure
the headlamps and vehicles
with above 54" will receive
new headlamps that lower the
bulb center to be at or
below 54". This service will
be performed free of charge.
The safety recall is
expected to begin on or
before October 25, 2010.
10V-360
JULY
2010 --
Daimler trucks (DTNA) is
recalling certain model year
2010 Saf-T-Liner C2 school
buses manufactured from
October 23, 2008 through
April 20, 2009 equipped with
TRW IGEN3 intermediate
steering columns. The weld
around the IGEN3 steering
shaft tube that secures the
spline tube to the
intermediate tube may be
mislocated (i.e., not fully
over the seam created when
the tubes are pressed
together.) Mislocated welds
may result in torsional and
axial strength falling below
acceptable levels. This
condition could result in
separation of the steering
column, loss of steering
control and a vehicle crash
without warning. DTNA will
notify owners and the buses
will be repaired free of
charge. The safety recall is
expected to begin on or
about October 4, 2010.
DTNA's recall campaign
number is FL-582. 10V-321
JULY
2010 --
Daimler trucks (DTNA) is
recalling certain model year
2009 and 2010 Freightliner
Business Class M2, Sterling
Acterra, A-Line, and L-Line
heavy trucks manufactured
from September 8, 2008
through April 20, 2009
equipped with TRW IGEN3
intermediate steering
columns. The weld around the
IGEN3 steering shaft tube
that secures the spline tube
to the intermediate tube may
be mislocated (i.e., not
fully over the seam created
when the tubes are pressed
together.) Mislocated welds
may result in torsional and
axial strength falling below
acceptable levels. This
condition could result in
separation of the steering
column, loss of steering
control and a vehicle crash
without warning. DTNA will
notify owners and the buses
will be repaired free of
charge. The safety recall is
expected to begin on or
about October 4, 2010.
DTNA's recall campaign
number is FL-582. 10V-322
JULY
2010 --
Daimler Trucks is recalling
certain model year 2009
through 2011 Freightliner
Cascadia, Century, Columbia,
Coronado, M2, and Western
Star 4900 heavy trucks
manufactured from February
19, 2009 through July 9,
2010, equipped with specific
DD13 and DD15 engines
assembled with a Bosch high
pressure fuel pump element
which may develop a crack
due to hydrogen induced
stress corrosion. Over time
the barrel of the Bosch high
pressure fuel pump element
used on specific DD13/DD15
engines may develop a crack
due to hydrogen induced
stress corrosion resulting
in a diesel fuel leak. If a
diesel fuel leak continues
undetected, fuel may spill
onto the roadway potentially
resulting in a crash.
Daimler Trucks will notify
owners and dealers will
repair the vehicles free of
charge. The safety recall is
expected to begin on or
about October 31, 2010.
Daimler Trucks' recall
campaign number is 10C-4.
10V-339
JULY
2010 --
Daimler Trucks is recalling
certain model year 2007
through 2011 FCCC B2 106 CH
and Thomas Built Saf-T-Liner
C2 and HDX school buses
manufactured from September
5, 2006 through June 30,
2010, equipped with specific
MBE900 EPA04 and EPA07 model
engines, and MBE4000 EPA07
model engines. The intake
air grid heater may short
circuit and fail due to
excessive internal
temperatures. A short
circuited grid heater could
result in a vehicle fire and
injury to vehicle occupants.
Daimler Trucks will notify
owners and dealers will
repair the buses free of
charge. Repairs will be
performed by Detroit Diesel
corporation authorized
repair facilities. The
safety recall is expected to
begin on or about September
30, 2010. Daimler
Trucks'recall campaign
number is 10C-5. 10V-340
JULY
2010 --
Daimler Trucks is recalling
certain model year 2007
through 2011 Freightliner,
FCCC, Sterling, and Western
Star heavy trucks
manufactured from September
5, 2006 through June 30,
2010, equipped with specific
MBE900 EPA04 and EPA07 model
engines, and MBE4000 EPA07
model engines. The intake
air grid heater may short
circuit and fail due to
excessive internal
temperatures. A short
circuited grid heater could
result in a vehicle fire and
injury to vehicle occupants.
Daimler Trucks will notify
owners and dealers will
repair the buses free of
charge. Repairs will be
performed by Detroit Diesel
corporation authorized
repair facilities. The
safety recall is expected to
begin on or about September
30, 2010. Daimler
Trucks' recall campaign
number is 10C-5. 10V-341
JUNE 2010 --
Daimler Trucks is recalling
certain model year 2008-2009
Sterling 360 vehicles
manufactured from August 8,
2007 through July 31, 2008.
The ground harness connector
for the ABS hydraulic unit
may become corroded due
intrusion potentially
causing the abs hydraulic
motor to run continuously.
The ABS hydraulic motor may
overheat potentially
resulting in a fire. The
ground sub harness will be
replaced with a properly
waterproofed harness. The
abs hydraulic unit and the
connector terminals will be
inspected for damage and
corrosion and if necessary
replaced free of charge. The
safety recall is expected to
begin on or before August
13, 2010. 10V-249
MAY
2010 --
Daimler Trucks is recalling certain model year 2008 through 2011
Freightliner Columbia, Cascadia, Coronado, century, M2, Sterling 9500, and
Western Star 4900 vehicles equipped with DD 13 and DD15/DD16 engines and
manufactured from January 1, 2007 through April 5, 2010. Should the fuel filter
become restricted, the low pressure fuel flange may develop a crack resulting in
a fuel leak. Fuel leaking onto the roadway may result in vehicle crash. The low
pressure fuel flange will be replaced with a more robust component. This service
will be performed free of charge. The safety recall is expected to begin on or
before June 30, 2010. . 10V-189
APRIL 2010 --
Daimler Trucks is recalling
certain model year 2002-2006
Unimog U500NA type 405.210
and 405.230 trucks. A weld
connecting the transverse
control arm eyes to the
control arm tube may not be
to specification,
potentially allowing the eye
to separate from the tube
without warning under severe
driving conditions.
Unexpected separation of the
transverse control arm eyes
from the control arm tube
may cause a loss of vehicle
control potentially
resulting in a crash and
personal injury. Dealers
will inspect the front and
rear suspension transverse
control arms and improper
welded transverse control
arms will be replaced free
of charge. The safety recall
is expected to begin on or
before June 11, 2010.
10V-149
FEBRUARY 2010 --
Daimler Trucks is recalling
certain model year 2010
Freightliner Cascadia
vehicles manufactured May
20, 2009 through January 29,
2010 and equipped with
optional Sheppard HD94
steering gears. Restraining
washer locking tabs may not
have been seated into the
pitman arm retainer notches
during assembly. Incomplete
installation of the pitman
arm retaining mechanism may
allow unthreading of the
retainer. Disengagement of
the pitman arm from the
steering box may result in
loss of steering and crash
could occur. Dealers will
inspect to insure pitman arm
retainer is properly torqued
and restraining washer is
properly installed with
locking tabs seated in
notches of the retainer.
This service will be
performed free of charge.
The safety recall is
expected to begin on or
before April 23, 2010.
10V-053
DECEMBER 2009 -
Daimler Trucks is recalling
certain model year 2008
through 2011 Thomas Built
Saf-T-Liner C2 school buses
and FCCC B2 chassis
manufactured from June 1,
2007 through September 28,
2009. Fasteners used to
connect the rear suspension
spring to the suspension
hanger bracket may not have
been torqued to
specification. Under torqued
fasteners may become loose
and potentially fall out.
Loose or missing fasteners
may allow the rear
suspension to become
misaligned, increasing the
risk of a crash. Dealers
will inspect and adjust the
fasteners as required.
Damaged fasteners will be
replaced. Repairs will be
made free of charge. The
safety recall is expected to
begin during February 2010.
09V-458
DECEMBER 2009 -
Daimler Trucks is recalling
certain model year 2008
through 2010 Thomas Built
Saf-T-Liner C2 school buses
and FCCC B2 chassis
manufactured from October 1,
2007 through August 10,
2009, equipped with Cummins
ISB CM2150 J1939/1587 engine
control unit, Bosch
hydraulic pin-slide front
brakes, and Webasto 17k BTU
coolant heater. The front
right hand crossover brake
line may have been secured
using shorter offset than
specified clamps potentially
allowing the brake line to
rub on the surrounding
components. This may lead to
a brake fluid leak.
Continued contact between
the brake line and the
surrounding components may
lead to a loss of brake
fluid and reduce braking
performance potentially
resulting in a vehicle
crash. Daimler Trucks will
notify owners. Dealers will
inspect the units and clamps
with shorter offset than
specified will be replaced
with longer offset clamps.
Any brake lines found to be
damaged will be replaced.
Repairs will be done free of
charge. The safety recall is
expected to begin during
January 2010.
09V-460
DECEMBER 2009 -
Daimler Trucks is recalling
certain model year 2006
through 2011 Thomas Built
Saf-T-Liner C2 school buses
built on FCCC B2 chassis
manufactured from October
15, 2004 through November
25, 2009, equipped with
Kongsberg Automotive
adjustable brake pedals. The
adjustable brake pedal arm
may loosen allowing the arm
to rotate around its shaft
and swing in front of the
accelerator pedal, reducing
braking function. A loose
brake pedal increases the
risk of a crash. The safety
recall began on December 22,
2009. 09V-461
DECEMBER 2009 -
Daimler Trucks is recalling
certain model year 2006
through 2011 Thomas Built
MVP-EF school buses
manufactured from February
15, 2005 through November
23, 2009. The accelerator
pedal may become wedged
against the scuff plate and
become stuck in full
throttle position. A stuck
accelerator pedal may
increase the risk of a
crash. Daimler trucks will
notify owners and dealers
will raise the accelerator
pedal free of charge. The
safety recall is expected to
begin during February 2010.
09V-462
NOVEMBER 2009 --
Daimler Trucks is recalling
model year 2009-2010
Freightliner, and Sterling
vehicles equipped Detroit
Diesel DD13 EPA07 engines
which were manufactured with
grid heaters. Increased
internal grid heater
resistance caused by
improperly tightened screws
may melt the solder on the
grid heater circuit board
leading to a short circuit.
A short circuit could result
in a vehicle fire and injury
to vehicle occupants.
Detroit Diesel will repair
vehicles free of charge. The
engine control logic will be
reprogrammed to provide cold
weather starting without the
need of a grid heater.
Wiring to the grid heater
will be removed. The safety
recall is expected to begin
on or before December 18,
2009. 09V-428
NOVEMBER 2009 --
Daimler Trucks is recalling
certain model year 2008 and
2010 Freightliner M2, Custom
Chassis, MT55 and Sterling
Acterra vehicles
manufactured between April
4, 2007 and July 15, 2009,
equipped with Cummins ISC
CM2150 and ISL CM2150 model
diesel engines. The vehicles
may be designed with a hard
wired, dash-mounted switch
that enables the vehicle
operator to inhibit
aftertreatment diesel
particulate filter
regeneration in environments
where the operator believes
it may be unsafe for
elevated exhaust
temperatures. Due to an
issue with the logic in the
ECM software in these
engines, the switch may not
function correctly, leading
the operator to believe that
the switch is in "inhibit"
mode when it is not. This
condition will permit hot
exhaust gases to exit the
vehicle tailpipe, increasing
the risk of melting or
burning of nearby surfaces,
or a fire. Daimler Trucks is
working with Cummins to
repair the engines free of
charge. Please see Cummins'
defect report 09E-046.
09V-451
NOVEMBER 2009 --
Daimler Trucks is recalling
certain model year 2007
through 2009 Sterling 360
vehicles. The weather
resistance properties of the
air intake duct rubber
cushions is insufficient.
During normal vehicle
operation, the rubber
cushions deteriorate and
crack. All of the rubber
cushions could crack,
allowing the air intake duct
to fall off of the truck
increasing the risk of
crash. Dealers will replace
all of the air intake duct
rubber cushions with
components manufactured to
proper specifications. This
remedy will be performed
free of charge. The safety
recall is expected to begin
on or before February 19,
2010. 09V-452
OCTOBER
2009 -- Daimler Trucks
is recalling certain model
year 2009 heavy trucks
manufactured between May 5,
2008 and January 7, 2009,
equipped DD15 engines and
with Bosch high pressure
fuel pumps. The fasteners on
these fuel pumps could be
under-torqued allowing the
"O" ring between the pump
housing and the barrel to
protrude and leak. If a
diesel fuel leak continues
undetected under certain
conditions fuel may ignite
on a hot engine surface
and/or fuel may spill on the
road increasing the risk of
a crash. Daimler Trucks will
notify owners and the remedy
will be performed by Detroit
Diesel corporation
authorized repair facilities
and direct warranty
customers. The safety recall
is expected to begin on or
about December 4, 2009.
Owners may contact Daimler
Trucks at 1-800-547-0712.
Daimler Truck's recall
campaign number is 09C-3.
09V-390
OCTOBER
2009 -- Daimler Trucks
is recalling certain model
year 2006 through 2010 heavy
trucks manufactured between
January 17, 2006 and March
31, 2009, equipped with
EPA07 model MBE4000 engines
built with plastic low
pressure fuel lines. The
plastic lines may experience
leaks due to fatigue cracks
caused by stress and
vibration combined with high
internal pressure. If a
diesel fuel leak continues
undetected under certain
conditions fuel may ignite
on a hot engine surface
and/or fuel may spill on the
road increasing the risk of
a crash. Daimler Trucks will
notify owners and the remedy
will be performed by Detroit
Diesel Corporation
authorized repair facilities
and direct warranty
customers. The safety recall
is expected to begin on or
about December 4, 2009.
Daimler Truck's recall
campaign number is 09C-2.
09V-391
OCTOBER
2009 -- Daimler Trucks
is recalling certain model
year 2009-2010 Thomas Built
school buses manufactured
between March 31, 2008 and
February 18, 2009, equipped
with Specialty
Manufacturing, Inc. (SMI)
000290 led light kits. A
change to the wire used in
the led light kits may
reduce the effective life of
the lights used on the stop
arms. The lights may stop
functioning without warning.
Should the led lights stop
functioning, visibility of a
stopped bus would be
decreased, possibly
endangering a child or
pedestrian to injury by
passing vehicles. Thomas
built will notify owners and
light kits will be replaced
free of charge. The safety
recall is expected to begin
on or before December 4,
2009. 09V-394
OCTOBER
2009 -- Daimler Trucks
is recalling model year
2007-2010 Freightliner,
Sterling and Western Star
vehicles equipped with
Detroit Diesel DD15 EPA07
engines which were
manufactured with grid
heaters. Increased internal
grid heater resistance
caused by improperly
tightened screws may melt
the solder on the grid
heater circuit board leading
to a short circuit. A
short-circuited grid heater
could result in a vehicle
fire and injury to vehicle
occupants. The engine
control logic will be
reprogrammed free of charge
by Detroit Diesel authorized
repair facilities and direct
warranty customers to
provide cold weather
starting without the need of
a grid heater. The safety
recall began on November 4,
2009. 09V-400
SEPTEMBER
2009 -- Daimler Trucks
is recalling certain model
year 2008 through 2010
school and non-school buses
manufactured from May 10,
2007 through June 1, 2010,
equipped with AG2 entrance
doors. The entrance door
glass may be inadequately
bonded to the door frame and
may separate from the
vehicle. Separation of the
door glass while the vehicle
is in operation could create
a road hazard, possibly
resulting in a vehicle
crash. Daimler Trucks will
notify owners and the buses
will be repaired free of
charge. The safety recall is
expected to begin on or
before November 30, 2009.
09V-344
SEPTEMBER
2009 -- Daimler Trucks
is recalling certain model
year 2010 Thomas Built
school buses and
Freightliner Business Class
M2 medium duty trucks and
Freightliner Custom Chassis
S2 vehicles manufactured
between April 21 and July 2,
2009, equipped with TRW IGEN
3 intermediate steering
columns. The weld around the
steering shaft tube that
secures the spline tube to
the intermediate tube may be
mislocated (i.e., not fully
over the seam created when
the tubes are pressed
together.) Mislocated welds
may result in torsional and
axial strength falling below
acceptable levels. This
condition could result in
separation of the steering
column, loss of steering
control and a vehicle crash
without warning. Daimler
Trucks will notify owners
and the vehicles will be
repaired free of charge. The
safety recall is expected to
begin on or about October
31, 2009. Daimler Trucks'
recall campaign number
FL-554. 09V-355
SEPTEMBER
2009 -- Daimler Trucks
is recalling certain model
year 2005 through 2010 heavy
duty trucks manufactured
from October 29, 2005
through July 3, 2009. Under
certain condition, the left
hand inner tie rod end may
loosen over time and if not
corrected, potentially
separate from the steering
rack. A separated tie rod
assembly can result in loss
of vehicle control at higher
speeds and a crash could
occur. Daimler trucks will
notify owners and the
vehicles will be repaired
free of charge. The safety
recall is expected to begin
on or about November 3,
2009. Daimler Trucks' recall
campaign number FL-557.
09V-357
SEPTEMBER
2009 -- Daimler Trucks
is recalling model year
2004-2010 trucks equipped
with Caterpillar C15 engine.
The variable valve actuation
oil line may rub against the
p-clips retaining the oil
line, causing an oil leak.
An oil leak may result in a
fire. Daimler Trucks is
working with caterpillar to
remedy these vehicles.
Please see caterpillar's
defect report 09E-020.
Caterpillar will inspect and
repair the necessary
components free of charge.
The recall began on May 5,
2009. 09V-366
SEPTEMBER
2009 -- Daimler Trucks
is recalling certain model
year 2008 through 2009
trucks equipped with Indiana
Mills and manufacturing
rolltek side-roll protection
systems. The sensor designed
to detect vehicle roll can
malfunction and cause the
side airbags to
inadvertently deploy.
Inadvertent deployment of
the side airbags could
result in a vehicle crash or
injury to an out of position
occupant. Daimler Trucks
will inspect to determine if
a vehicle contains an
affected system and, if so,
that system will be replaced
free of charge. The recall
is expected to begin on or
before November 20, 2009.
09V-376
JULY 2009 -- Daimler
Trucks is recalling 35 Model
Year 2010 MVP-EF and HDX
Thomas Built transit buses
manufactured from October
22, 2008 through March 25,
2009 the emergency exit
push-out window may be
installed improperly
resulting in binding of the
window. In the event of an
emergency evacuation,
binding emergency exit
windows may delay evacuation
and may increase the risk of
personal injury to the
vehicle occupants. Daimler
Trucks will notify owners
and repair the buses free of
charge. Repairs will be
performed by Daimler Trucks
dealerships. The safety
recall is expected to begin
on or about September 24,
2009.
09V-287
JUNE 2009 -- Daimler
Trucks is recalling 216
Model Year 2004 through 2009
Thomas Built Minotour school
buses manufactured from
February 5, 2003 through
July 3, 2008. Vehicles with
certain seat back and window
combinations may be
configured in such a way
that the emergency window
release mechanism is located
outside of the low-force
region which fails to
conform to Federal Motor
Vehicle Safety Standard No.
217, "Bus Emergency Exists
and Window Retention And
Release." In the event of an
emergency evacuation,
improperly located emergency
exit release mechanisms may
delay evacuation and
increase the risk of
personal injury to vehicle
occupants. Daimler Trucks
will notify owners and
repair the buses free of
charge. Repairs will be
performed by Daimler Trucks
North America. The safety
recall is expected to begin
on or about August 7, 2009.
. 09V-219
JUNE 2009 -- Daimler
Trucks is recalling 1,460
Model Year 2009 and 2010
heavy duty trucks and FCCC
chassis (used on Thomas
Built school buses)
manufactured from June 11
through December 16, 2008,
equipped with certain Haldex
quick release valves (QRV).
The rubber diaphragm inside
the QRV may experience
delamination resulting in
significant levels of air
pressure leakage past and/or
through the diaphragm, or
the development of a bubble
in the diaphragm which may
trap air pressure in the
valve and not allow the
service brakes to release.
Malfunction of the air brake
system could result in a
vehicle crash. Daimler
Trucks will notify owners
and repair the buses free of
charge. Repairs will be
performed by Daimler Trucks
North America. The safety
recall is expected to begin
on or about August 7, 2009.
09V-220
JUNE
2009 -- Daimler
Trucks is recalling 43 MY
2009-2010 Western Star 4900
trucks built with DD15
engines. A new forward cab
crossmember design reduced
clearance for cab mounted
battery disconnect switch
power cables on standard cab
height vehicles. During cab
articulation the new
crossmember may pinch power
cables against the cab.
Cables that become pinched
between the cab and forward
cab crossmember could short
to ground and potentially
overheat resulting in injury
to vehicle occupants.
Dealers will remove the
cables and reinstall them in
a new safe location. Damaged
cables will be replaced.
Both will be done free of
charge. The recall is
expected to begin on or
before August 7, 2009.
09V-226
APRIL 2009 --
Daimler Trucks North
America (DTNA) is recalling
633 MY 2005 through 2008
FS65 and FB65 school and
transit buses manufactured
from April 12, 2004 through
September 18, 2006, equipped
with MBE906 engines and
Allison automatic
transmissions. Certain
hydraulic brake lines may
contact the transmission
dipstick tube as the engine
rocks. Continued contact
between the brake line and
the dipstick tube could
abrade the brake line, cause
a leak and loss of brake
fluid, and reduce brake
performance, potentially
resulting in a crash without
warning. DTNA will notify
owners and perform repairs
free of charge. The recall
is expected to begin on or
about June 5, 2009. Owners
may contact DTNA toll free
at 1-800-547-0712.
09V-114
APRIL 2009 --
Daimler Buses is
recalling 161 model year
2008-2009 VII buses
configured with a Mobile
Climate Control (MCC) heater
and those with a MCC
defroster manufacturer from
October 2008 - March 2009
only. The blower motor mount
screws may not have the
proper torque. If the four
blower motor mount screws
disconnect, the bracket can
move possibly causing an
electrical terminal short
circuit. A short circuit can
result in a fire. MCC will
inspect the buses for
incorrect torque on blower
mounts and torque the screws
correctly as required free
of charge. If the inspection
reveals any damage to the
affected components,
additional repairs will be
made as necessary. The
recall is expected to begin
during May 2009. Owners may
contact Daimler Buses at
905-403-7807.
09V-121
APRIL 2009 --
Daimler Trucks is
recalling 3,062 MY 2001-2007
Condor trucks built by
American LaFrance,
Freightliner and Sterling.
The cab mounted bracket
attached to the hydraulic
cylinder used to raise and
lower the cab for
maintenance may wear leading
to inadequate restraint,
allowing the cab to fall
forward onto the ground. A
cab falling forward to the
ground unexpectedly may
result in personal injury.
The manufacturer has not yet
provided a remedy for this
campaign. The recall is
expected to begin on or
before June 5, 2009. Owners
may contact Daimler Trucks
at 1-800-547-0712.
09V-128
MARCH 2009 --
Daimler trucks is
recalling 48 MY 2008
Sterling Bullet trucks
equipped with dash silencer
pad that could sag and come
in contact with an exhaust
gas recirculation (EGR)
cooler in the engine
compartment. This could
result in an engine
compartment fire. Dealers
will add a bracket to
support the engine
compartment silencer pad
adjacent to the EGR cooler.
The recall is expected to
begin during May 2009.
Owners may contact Daimler
Trucks at 1-800-547-0712.
09V-074
MARCH 2009 --
Daimler Trucks is
recalling 2 MY 2008-2009
Freightliner Columbia and
Sterling L-LINE trucks
equipped with Caterpillar
C7, C9, C13 and C15 diesel
engines. Inadequate
stiffness of the diesel
particulate filter (DPF)
bracket could result in
separation of the DPF from
the chassis. A vehicle crash
could occur if another
vehicle strikes the DPF on
the roadway. Daimler Trucks
is working with Caterpillar
(Please see 08E041). Owners
may contact Caterpillar at
1-800-447-4986 or Daimler
Trucks at 1-800-547-0712.
09V-086
MARCH 2009 --
Daimler Bus is recalling
804 MY 2006-2009 transit
buses equipped with a New
York custom seat heater.
Currently, the terminal
connection of the seat
heater is immediately
located next to the seat bus
bar. Should conductive
material or debris, such as
a washer, enter between the
terminal connection and the
seat bus bar, a short
circuit could occur. A short
circuit between the seat bus
bar and the adjacent
terminal connection could
overheat the wire, possibly
resulting in a fire. Dealers
will inspect buses for
debris and will relocate the
terminal connection away
from the bus bar. This
service will be performed
free of charge. The recall
is expected to begin during
April 2009. Owners may
contact Daimler Buses at
905-403-7807.
09V-099
JANUARY 2009 --
Daimler Trucks is recalling
22,715 Thomas Built MY 2005
through 2010 school buses
manufactured from October
2004 through November 24,
2008. The lower end of the
front entrance door aft
assist handrail may be
located too close to the
step. It may be possible for
items such as drawstrings
and straps to become caught
on the handrails potentially
leading to injury or death.
Daimler Trucks will notify
owners and repairs will be
performed by Thomas Built
buses dealerships and direct
warranty customer free of
charge. The recall is
expected to begin on or
about March 6, 2009. Owners
may contact Daimler Trucks
toll-free at 1-800-547-0712.
09V-010
JANUARY 2009 --
Daimler Trucks is recalling
2,426 Thomas Built buses MY
2003 through 2006 Saf-T-Liner
HDX schooland non school
buses manufactured between
April 1, 2002 through August
30, 2005. The
AutomaticTransmission
Control Module (VIM) located
between the frame rails near
the front axle and outside
the transmission control
module cover may become
corroded due to water and
road spray intrusion.
VIMcorrosion may cause the
starter motor to engage
unexpectedly or the backup
lights to operate
intermittently. Unexpected
starter engagement or
intermittent backup light
operation may lead to a
vehicle crash or personal
injury. Daimler Trucks will
notify owners and repairs
will be performed by Thomas
Built buses dealerships and
direct warranty customers
free of charge. The recall
is expected to begin on or
about March 6, 2009. Owners
may contact Daimler Trucks
toll-free at 1-800-547-0712.
09V-011
JANUARY 2009 --
Daimler Trucks is recalling
13,000 MY 2007-2009
Freightliner Cascadia trucks
equipped with cab
signaldetect and activation
modules (SAMs). Potential
corrosion damage due to
water intrusion into the
SAMs may cause electrical
shorts or intermittent
operation of tail lamps,
stop lamps, side marker
lamps andtrailer lighting.
In some cases starter motors
have activated without a key
on. An electrical short in
the cab SAM or chassis
SAM may cause melting in the
SAM or other electrical
components which may cause a
vehicle fire. Dealers will
inspect for indication of
water intrusion or damage to
the SAMs. SAMs will be
replaced as required and
modifications will be
completed to control
possible sources of water
intrusion.The recall is
expected to begin during
March 2009. Owners may
contact Daimler Trucks at
1-800-547- 0712.
09V-024
DECEMBER
2008 -- Daimler
Trucks North America (DTNA)
is recalling certain MY
2005-2009 Thomas Built
Minotour school buses with
GVWR of 10,000 pounds or
less, manufactured between
September 1, 2004 and
November 26, 2008. The tire
placard contains incorrect
information which fails to
comply with the requirements
of Federal Motor Vehicle
Safety Standard No. 110,
"Tire Selection and Rims."
Incorrect information on the
tire placard may lead to
tire overloading and
possibly cause tire failure
which may result in a
vehicle crash. New labels
will be sent to owners for
installation. The recall is
expected to begin on or
about February 13, 2009.
Owners may contact DTNA at
1-800-547-0712 or Thomas
Built at 1-336-889-4871.
This recall was the subject
of an investigation,
PE-110-081117, conducted by
the Office of Vehicle Safety
Compliance. 08V-648.
DECEMBER
2008 -- Daimler
Trucks recalled 1 MY 2009
Freightliner Custom Chassis
X-Line motor home chassis
equipped with Bendix front
air disc brakes. The front
air disc brakes may have
been contaminated with
grease between the piston
head/plate and the
diaphragm. When braking
pressure is applied, the
grease may allow the piston
head/plate to slip off
center and catch on the
reducing ring of the service
chamber. The catching of the
piston head/plate on the
reducing ring may lock up
the corresponding front air
disc brake which may impact
the operator's ability to
steer or control the
vehicle. Dealers replaced
both front air disc brakes
service chambers. The
vehicle was repaired on
September 5, 2008. 08V-666
DECEMBER 2008 -- Daimler
Trucks (DTNA) is recalling
26,047 school and non-school
buses, motor home chassis,
and trucks manufactured from
March 9, 2004 through August
18, 2006, equipped with
EPA04 certified MBE900
engines, manufactured by
Detroit Diesel between March
1, 2004, and July 31, 2006.
The high pressure fuel lines
and transfer tubes may
fatigue and fracture. A
fractured fuel line may leak
diesel fuel possibly
resulting in a fire or fuel
may be spilled on the road
causing a slippery surface,
possibly resulting in a
vehicle crash. Detroit
Diesel will notify owners
and the vehicles will be
repaired with more robust
lines and vibration dampers
free of charge. Repairs will
be performed by authorized
Detroit Diesel
distributorships. The recall
is expected to begin on or
about February 13, 2009.
Owners may contact Detroit
Diesel 1-313-592-3708 or
DTNA at 1-800-547-0712 for
more information. 08V-668
NOVEMBER 2008 -- Daimler
Trucks is recalling 16,000
MY 2005-2009 FCCC and Thomas
Built school and transit
buses manufactured between
March 2005 and May 2008
equipped with a certain
brake lamp air pressure
switch. The contacts in the
pressure switch for the low
current brake lamp signal to
the chassis ECU may have
become contaminated by
silicone during assembly
causing insulating deposits
to build up over time
preventing the brake lamps
from operating. Inoperative
brake lamps would not
provide a signal to
following drivers that the
brakes are applied and a
crash may occur. Dealers
will replace the pressure
switch free of charge. The
recall is expected to begin
on or about January 16,
2009. Owners may contact
Daimler Trucks at
1-800-547-0712 or Thomas
Built Buses at
1-336-889-4871. 08V-602
NOVEMBER 2008 -- Daimler
Trucks is recalling 17,050
MY 2003-2009 Thomas Built
ER, HDX, MVP-ER, and MVP-EF
school and transit buses
equipped with a dual power
switch and manufactured from
February 1, 2002 through
October 17, 2008. Solid
state circuit breakers may
trip unnecessarily
potentially resulting in a
loss of power to the bus
chassis and body electrical
circuits causing an
unexpected loss of engine
power and exterior lighting.
Unexpected loss of engine
power and exterior lighting
could result in a vehicle
crash. Thomas Built Bus
dealers will replace the
solid state dual power
switch with a mechanical
circuit production (Mega
Fuse). The recall is
expected to begin during
February 2009. Owners may
contact Thomas Built Buses
at 1-336-889-4871. 08V-622
SEPTEMBER 2008 --
Daimler Trucks is recalling
175 MY 2004-2008 Orion V and
VII buses equipped with
Cummins ISL diesel engines.
Due to various alternator
cable routing
configurations, it may be
possible for the cable to
rub on engine components.
When the cable rubbing is
not detected during regular
maintenance inspections, the
insulation can rub to expose
the electrified cable.
Arcing can cause a fire to
occur. Dealers will reroute
the alternator cable to
ensure that the cable does
not contact engine
components. The recall is
expected to begin on or
before January 2009. Owners
may contact Daimler Buses at
1-800-547-0712. 08V-480
AUGUST
2008 -- Daimler Trucks
is recalling 238 MY 2008
Sterling 360 trucks.
Improperly aligned bolt
holes on the turbocharger
mounting bracket may lead to
cracking in the turbocharger
housing. Exhaust gases can
be released from the crack
in the turbocharger housing,
which in the worst case,
could potentially lead to a
fire. Dealers will inspect
the installation and the
turbocharger bracket will be
replaced with a redesigned
bracket which alleviates the
bolt hole misalignment. The
recall is expected to begin
on or before October 10,
2008. Owners may contact
Daimler Trucks at
1-800-547-0712. 08V-398
AUGUST
2008 -- Daimler Trucks
is recalling 7 MY 2006-2007
Western Star 4900EX trucks
for failing to comply with
the requirements of Federal
Motor Vehicle Safety
Standard No. 108, 'Lamps,
Reflective Devices, and
Associated Equipment.'
Additional marker lamps were
installed between the
required identification
lamps and clearance lamps on
the top of some truck cabs.
Additional lamps located on
the same horizontal line
near the identification
lamps may make if difficult
for other drivers to
distinguish larger vehicles
under some conditions.
Dealers will remove the
additional marker lamps. The
recall is expected to begin
during September 2008.
Owners may contact Daimler
Trucks at 1-800-547-0712.
08V-417
AUGUST
2008 -- Daimler Trucks
is recalling 2,160 MY 2006
through 2008 Thomas Built
school buses and
recreational vehicle chassis
equipped with Ricon platform
style wheelchair lifts.
These buses fail to comply
with the requirements of
Federal Motor Vehicle Safety
Standard No. 404, "Platform
Lift Installation in Motor
Vehicles." The threshold
warning system may not
detect the presence of a
wheelchair or mobility aid
user in a certain spot
within the defined threshold
area. The user of the lift
could be injured should the
lift move unintentionally.
Thomas Built is working with
Ricon to correct the
wheelchair lifts free of
charge (please see 07E095).
The recall is expected to
begin on or about October
17, 2008. Owners may contact
Ricon at 1-818-267-3000 or
Thomas Built 1-336-889-4871.
08V-430
AUGUST
2008 -- Daimler Trucks
is recalling 2,250 MY 2006
and 2007 Thomas Built
Minotour, FS65, C2, HDX, and
MVP EF school buses and
recreational vehicle chassis
equipped with Ricon S or K
Series wheelchair lifts.
These buses fail to comply
with the requirements of
Federal Motor Vehicle Safety
Standard No. 404, "Platform
Lift Installation in Motor
Vehicles." The anti-stow
interlock may not detect the
presence of a wheelchair or
mobility aid user. The
pressure sensing switch that
detects the presence of
weight on the platform was
not adjusted to the
necessary sensitivity level.
The lift could stow even
though someone or something
is still on the lift. A lift
occupant can be injured
should the lift begin to
stow unintentionally.
Daimler Trucks is working
with Ricon to correct the
wheelchair lifts (please see
07E097). Owners may contact
Ricon at 1-800-322-2884 or
Thomas Built at
1-336-889-4871.08V-432 |