BMW 5-Series Recall Information
 Last Updated  March 21, 2010

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NEWS:    BMW Recalls 200,000 Vehicles for Airbag Failures

Extends airbag warranty for some models

ConsumerAffairs.com -- August 13, 2008 -- BMW is recalling 200,000 cars and small SUVs because the front passenger-side airbag could fail.

The National Highway Traffic Safety Administration (NHTSA) warned that in some of the recalled BMWs it is possible that "the front passenger airbags will not deploy even if a sufficiently severe accident would occur."

The recalled BMWs include the 2004 to 2005 5-Series standard and sport seat models, the 2004 to 2006 X3 and the 2006 3-Series with sport seats.

NHTSA reported on its Web site that the passenger-side airbags can deactivate because of wear associated with a passenger getting in and out of the vehicle.

"Depending on the manner and frequency of the front passenger's entry and exit, small cracks have developed in the (sensor) mat. If this occurs, the front passenger airbags, with the exception of the head protection system, will be deactivated," the agency warned.

BMW dealers will repair the sensor system in the passenger seat when the recall begins in late September. BMW will extend the warranty for airbags on the recalled vehicles "to 10 years from the first registration without any mileage limit," according to NHTSA.

The warranty extension covers the 2006 6-Series, 3-Series with a standard seat, 2004 to 2005 Z4, 2004 to 2006 7-Series, 2006 X5 and 2004 to 2006 5-Series with a comfort seat.

"Under the extended warranty program, the occupant detection mat in a vehicle that experiences this specific issue will be replaced at not charge to the customer," NHTSA advises on its Web site.

NHTSA began investigating airbags failures in the BMW earlier this year when the Office of Defect Investigation reported that "the passenger frontal airbag may malfunction and render the passenger airbag inoperative."

The models included in the initial investigation were the 2004 to 2006 BMW 5 and 7 series sedans, Z4 convertibles and X3 SUVs, as well as 2006 BMW 3 and 6 series cars and X5 SUVs.

NHTSA reported "729 non-duplicating owner reports and 23,739 non-duplicating warranty claims" prompted the investigation or engineering analysis.

BMW owners can contact the automaker at 1-800-525-7417 or NHTSA at 1-888-327-4236 (TTY 1-800-424-9153).

MORE RECALL INFORMATION:    BMW 3-Series     BMW 5-Series     BMW X3


AUGUST 2008 -- BMW is recalling 200,000 MY 2006 3 Series (sport seat), MY 2004-2006 5 Series (standard and sport seat), and MY 2004-2006 X3 passenger vehicles. A fatigue failure of the front passenger seat occupant detection mat can occur. If this happens, the front passenger air bags, with the exception of the head protection system, will be deactivated and the air bag warning lamp as well as the passenger air bag "on-off" lamp will be illuminated. In this situation the front passenger air bags will not deploy even if a sufficiently severe accident would occur and occupant protection provided by the system would not be possible. Dealers will rework the front passenger seat sensor mat so that external force application to the seat does not cause a crack to the mat. The recall is expected to begin during late September 2008. BMW will also extend the warranty on these vehicles to 10 years from first registration without any mileage limit. Owners may contact BMW at 1-800-525-7417. BMW is extending the warranty to 10 years from first registration without any mileage limit to the following vehicles: MY 2006 6-Series, 3-Series (standard seat), MY 2004-2005 Z4, MY 2004-2006 7-Series, MY 2006 X5, and MY 2004-2006 5-Series (comfort seat). Under the extended warranty program, the occupant detection mat in a vehicle that experiences this specific issue will be replaced at no charge to the customer. This recall was the subject of an Engineering Analysis, EA08-001, conducted by the Office of Defects Investigation. 08V384

 

 
OCTOBER 2007 -- BMW is recalling 29,250 MY 2006-2007 550I, 650I coupe and convertible and MY 2007 X5 4.8I passenger vehicles equipped with V8 engines. In conditions of below freezing temperatures combined with low humidity, it is possible for electrostatic discharge to occur at the fuel rails. If this were to occur, the engine electronic control unit (ECU) could be affected resulting in engine stalling. If stalling were to occur, the driver may not be able to maintain vehicle speed or accelerate and the power steering could fail increasing the risk of a crash. Dealers will attach two ground cables in the engine compartment. The recall is expected to begin during November 2007. 07V-479


 


 
 
RECALL:  2004-2006  BMW 5-Series 
 NHTSA Campaign Number:  08V384000

 www.nhtsa.dot.gov  

 Manufacturer BMW OF NORTH AMERICA, LLC
 Recall Date:  JUL 18, 2008
 Potential Number Of Units Affected:    200000
 Description AIR BAGS:FRONTAL
 Summary BMW IS RECALLING 200,000 MY 2006 3 SERIES SPORT SEAT, MY 2004-2006 5 SERIES STANDARD AND SPORT SEAT, AND MY 2004-2006 X3 PASSENGER VEHICLES. DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT, SMALL CRACKS HAVE DEVELOPED IN THE MAT. IF THIS OCCURS, THE FRONT PASSENGER AIR BAGS, WITH THE EXCEPTION OF THE HEAD PROTECTION SYSTEM, WILL BE DEACTIVATED AND THE AIR BAG WARNING LAMP AS WELL AS THE PASSENGER AIR BAG "ON-OFF" LAMP WILL BE ILLUMINATED.
 Consequence IN THIS SITUATION THE FRONT PASSENGER AIR BAGS WILL NOT DEPLOY EVEN IF A SUFFICIENTLY SEVERE ACCIDENT WOULD OCCUR AND OCCUPANT PROTECTION PROVIDED BY THE SYSTEM WOULD NOT BE POSSIBLE.
 Remedy DEALERS WILL REWORK THE FRONT PASSENGER SEAT SENSOR MAT SO THAT EXTERNAL FORCE APPLICATION TO THE SEAT DOES NOT CAUSE A CRACK TO THE MAT. THE RECALL IS EXPECTED TO BEGIN DURING LATE SEPTEMBER 2008. BMW WILL ALSO EXTEND THE WARRANTY ON THESE VEHICLES TO 10 YEARS FROM FIRST REGISTRATION WITHOUT ANY MILEAGE LIMIT.
 
RECALL:  2007-2008  BMW 5-Series 
 NHTSA Campaign Number:  07V479000

 www.nhtsa.dot.gov  

 Manufacturer BMW OF NORTH AMERICA, LLC
 Recall Date:  OCT 01, 2007
 Potential Number Of Units Affected:    29250
 Description ENGINE AND ENGINE COOLING
 Summary ON CERTAIN VEHICLES EQUIPPED WITH V8 ENGINES, IN CONDITIONS OF BELOW FREEZING TEMPERATURES COMBINED WITH LOW HUMIDITY, IT IS POSSIBLE FOR ELECTROSTATIC DISCHARGE TO OCCUR AT THE FUEL RAILS. IF THIS WERE TO OCCUR, THE ENGINE ELECTRONIC CONTROL UNIT (ECU) COULD BE AFFECTED SO THAT ENGINE STALLING COULD RESULT.
 Consequence IF STALLING WERE TO OCCUR, THE DRIVER MAY NOT BE ABLE TO MAINTAIN VEHICLE SPEED OR ACCELERATE AND THE POWER STEERING COULD FAIL INCREASING THE RISK OF A CRASH.
 Remedy DEALERS WILL ATTACH TWO GROUND CABLES IN THE ENGINE COMPARTMENT FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING OCTOBER 2007. OWNERS MAY CONTACT BMW AT 1-800-831-1117.
 
RECALL:  2006  BMW 5-Series 
 NHTSA Campaign Number:  06V277000

 www.nhtsa.dot.gov  

 Manufacturer BMW OF NORTH AMERICA, LLC
 Recall Date:  JUN 02, 2006
 Potential Number Of Units Affected:    11640
 Description SUSPENSION:REAR:SHOCK ABSORBER
 Summary ON CERTAIN PASSENGER VEHICLES, THE LOWER RUBBER MOUNT OF THE REAR SHOCK ABSORBERS MAY NOT HAVE BEEN MANUFACTURED TO SPECIFICATIONS AND MAY NOT ADHERE CORRECTLY TO ITS HOUSING WITHIN THE SHOCK ABSORBER.
 Consequence THE BUSHING COULD LOOSEN AND OVER TIME COULD SEPARATE FROM ITS HOUSING. THE DRIVER WILL EXPERIENCE IMPAIRED VEHICLE HANDLING AND CONTROL INCREASING THE RISK OF A CRASH.
 Remedy DEALERS WILL REPLACE THE REAR SHOCK ABSORBER FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT BMW AT 1-800-831-1117.
 
RECALL:  2006   BMW 5-Series
 NHTSA Campaign Number:  06V187000

 www.nhtsa.dot.gov  

 Manufacturer BMW OF NORTH AMERICA, LLC
 Recall Date:  MAY 18, 2006
 Potential Number Of Units Affected:    40
 Description SUSPENSION:FRONT:CONTROL ARM
 Summary ON CERTAIN PASSENGER VEHICLES, THE NUTS WHICH SECURE THE FRONT AXLE CONTROL ARM AND TENSION STRUT TO THE FRONT WHEEL HUB MAY NOT HAVE BEEN TIGHTENED TO SPECIFICATION. OVER TIME THE NUTS COULD LOOSEN AND THE CONTROL ARM AND TENSION STRUT COULD BE DAMAGED.
 Consequence VEHICLE HANDLING AND CONTROL COULD COMPROMISE INCREASING THE RISK OF A CRASH.
 Remedy DEALERS WILL RETIGHTEN THE FRONT AXLE CONTROL ARM AND TENSION STRUT NUTS TO THE CORRECT SPECIFICATIONS FREE OF CHARGE. THE RECALL BEGAN ON JUNE 28, 2006. OWNERS MAY CONTACT BMW AT 1-800-831-1117.
   
RECALL:  2005 - 2006   BMW 5-Series
 NHTSA Campaign Number:  05V504000

 www.nhtsa.dot.gov  

 Manufacturer BMW OF NORTH AMERICA, LLC
 Recall Date:  OCT 17, 2005
 Potential Number Of Units Affected:    240
 Description POWER TRAIN:AUTOMATIC TRANSMISSION
 Summary CERTAIN PASSENGER VEHICLES MAY HAVE BEEN BUILT WITH AN INCORRECTLY MANUFACTURED AUTOMATIC TRANSMISSION PARKING PAWL GUIDE PLATE.
 Consequence THIS COULD CAUSE THE PARKING LOCK SYSTEM NOT TO ENGAGE, AFTER THE TRANSMISSION IS PLACED IN THE PARK ("P") POSITION. IF THE VEHICLE WAS PARKED ON AN INCLINE, AND THE PARKING BRAKE WAS NOT ENGAGED, THIS COULD RESULT IN A VEHICLE ROLLAWAY CONDITION.
 Remedy DEALERS WILL REPAIR AND REPLACE THE AUTOMATIC TRANSMISSION GUIDE PLATE FREE OF CHARGE. THE RECALL BEGAN ON NOVEMBER 30, 2005. OWNERS MAY CONTACT BMW AT 1-800-332-4269.
 
   
RECALL:  2004   BMW 5-Series 
 NHTSA Campaign Number:  04V303000

 www.nhtsa.dot.gov  

 Manufacturer BAYERISCHE MOTOREN WERKE
 Recall Date:  JUN 10, 2004
 Potential Number Of Units Affected:    7532
 Description FUEL SYSTEM, GASOLINE
 Summary ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 8-CYLINDER ENGINES, A CIRCULAR RETENTION CLIP AT THE QUICK-RELEASE COUPLING ALONG THE FUEL SUPPLY LINE WAS INADVERTENTLY NOT INSTALLED.
 Consequence IN THE EVENT OF A SEVERE FRONTAL CRASH, THE QUICK-RELEASE COUPLING COULD SEPARATE CAUSING FUEL LEAKAGE. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
 Remedy DEALERS WILL INSTALL A CIRCULAR RETENTION CLIP AT THE QUICK-RELEASE COUPLING ALONG THE FUEL SUPPLY LINE. THE RECALL BEGAN ON JULY 5, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
 
 
RECALL:  2004   BMW 5-Series 
 NHTSA Campaign Number:  04V344000

 www.nhtsa.dot.gov  

 Manufacturer BMW OF NORTH AMERICA, LLC
 Recall Date:  JUL 14, 2004
 Potential Number Of Units Affected:    4102
 Description POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM)
 Summary ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 8 AND 12 CYLINDER ENGINES, THE DIGITAL ENGINE MANAGEMENT CONTROL (EMC) UNITS WERE NOT PRODUCED ACCORDING TO SPECIFICATIONS.
 Consequence AS A RESULT, ENGINE STALLING WILL OCCUR AFTER A SHORT PERIOD OF OPERATION. THE VEHICLE MAY NOT BE ABLE TO RESTART. ALSO, A LOSS OF POWER STEERING AND, AFTER REPEATED ACTUATION OF THE BRAKE PEDAL, A LOSS OF BRAKE POWER ASSIST WILL OCCUR. THESE CONDITIONS COULD RESULT IN A VEHICLE CRASH.
 Remedy DEALERS WILL INSTALL A NEW DIGITAL ENGINE MANAGEMENT CONTROL UNIT. THE RECALL BEGAN ON JULY 16, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
 
RECALL:  2004   BMW 5-Series 
 NHTSA Campaign Number:  04V575000

 www.nhtsa.dot.gov  

 Manufacturer BMW OF NORTH AMERICA, LLC
 Recall Date:  NOV 24, 2004
 Potential Number Of Units Affected:    17905
 Description SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER
 Summary ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH FRONT SEAT HEATING SYSTEMS, UPON ENTERING AND EXITING THE VEHICLE, EXCESSIVE CONTACT WITH THE SIDE BOLSTER THAT IS CONTAINED IN THE SEAT'S BACKREST MAY DAMAGE THE HEATING MAT LOCATED IN THIS AREA. IF SUCH DAMAGE WERE TO OCCUR, WITH THE SYSTEM TURNED ON, THE VEHICLE OCCUPANT MAY FEEL EXCESSIVE HEAT FROM THIS AREA.
 Consequence IT IS POSSIBLE THAT THE HEATING MAT IN THE BACKREST'S SIDE BOLSTER COULD OVERHEAT AND DAMAGE, OR MELT A SMALL HOLE IN, THIS AREA OF THE SEAT COVER. IF THIS HAPPENED, IT COULD LEAD TO AN OCCUPANT BEING BURNED.
 Remedy DEALERS WILL MODIFY THE SEAT HEATING CIRCUIT. THE RECALL IS EXPECTED TO BEGIN DURING DECEMBER 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
 
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